Saint-Gobain Ecophon Ceiling Tiles: A New Horizon in Oragadam, Kancheepuram
Saint-Gobain Industries India Private Limited – Ecophon Ceiling Tiles Business, located at Plot Number OZ-2, SIPCOT Industrial Park, Oragadam, SF No. 21 Part, Panrutti A village, PANRUTI A B BLOCK Village, Sriperumbudur Taluk, Kancheepuram District, Tamil Nadu, Pin: 600008, is setting up a new facility for the manufacture of Ecophon Ceiling Tiles. The company has received Consent for Establishment (CTE) from the Tamil Nadu Pollution Control Board (TNPCB) for both Air and Water (Prevention and Control of Pollution) Acts.
Product Details
The facility will be manufacturing Ecophon Ceiling Tiles at a rate of 10500 Sqm/Day. A byproduct of this process will be Glass wool dust, generated at a rate of 2 MT/day.
Environmental Control Measures and Equipment
To ensure environmental compliance, the facility will implement various control measures for air and water pollution. The details of the Sewage Treatment Plant (STP), Effluent Treatment Plant (ETP), and other key equipment are outlined below:
| Category | Name of Treatment Unit | No. of Units | Dimensions/Details |
| Sewage Treatment Plant | Coarse Screener | 1 | 600mm×1200mm |
| Fine Screener | 1 | 600mm×1200mm | |
| Oil Skimmer | 1 | 10 LPH | |
| Chlorination/UV system | 1 | 5 m3/hr | |
| Filter Press | 1 | 1 m3/hr, 10 Plates | |
| Coarse Bar Screen Chamber | 1 | 1.5m×0.65m×0.8m | |
| Oil Skimmer Chamber | 1 | 1.5m×1.1m×1.5m | |
| Collection/Equalization sump | 1 | 4m×3m×3.5m | |
| Anoxic Tank | 1 | 2m×1.5m×3.5m | |
| Aeration Tank | 1 | 4m×1.5m×3.3m | |
| MBR Tank | 1 | 2.3m×1.5m×3.1m | |
| MBR treated water tank | 1 | 2m×3m×3m | |
| Sludge Holding tank | 1 | 3m×3m×3m | |
| Effluent Treatment Plant | Coarse Screener | 1 | 1.5×0.65×0.8 |
| Equalization Sump | 1 | 1.5×2×(3.5LD+0.5FB) | |
| Flash Mixer Tank | 1 | 0.5×1(1LD+0.5FB) | |
| HRSCC | 1 | 2.5×(3.3LD+0.5FB) | |
| Collection Tank | 1 | 1.5×2×(3.5LD+0.5FB) | |
| UASBR Tank | 1 | 7.2×5 | |
| Aeration Tank | 1 | 1.5×2×(3.5LD+0.5FB) | |
| Settling Tank | 1 | 2.4×(2.5LD+0.5FB) | |
| Coarse Bar Screen Chamber | 1 | 1.5×0.75×0. | |
| Equalization Sump | 1 | 3.5×4×(4LD+0.5FB) | |
| Flash Mixer Tank | 1 | 1×1.5(2LD+0.5FB) | |
| HRSCC | 1 | 4×(2.5LD+0.5FB) | |
| Filter Feed Tank | 1 | 2.5×3×(3LD+0.5FB) | |
| Dual Media Filter (DMF -1) | 1 | 1.2×1.5 | |
| Dual Media Filter (DMF -2) | 1 | 1.2×1.5 | |
| UF Feed Tank | 1 | 2.5×3×(3LD+0.5FB) | |
| UF Permeate Tank | 1 | 2.5×3×(3LD+0.5FB) | |
| Common Sludge Holding Tank | 1 | 5.5×5.5×(4LD+0.5FB) | |
| RO Feed Tank | 1 | 3×2.5×(3LD+0.5FB) | |
| RO I Reject Tank | 1 | 2×2(3LD+0.5FB) | |
| Flash Mixer – 1 | 1 | 1×1×(1.5LD+0.5FB) | |
| HRSCC-1 | 1 | 2.5×(4.2LD+0.5FB) | |
| Clarified Water Tank – 1 | 1 | 2×2×(3LD+0.5FB) | |
| Dual Media Filter 1 (DMF) | 1 | 0.6×1.5 | |
| UF 1 Permeate / RO II Feed Tank | 1 | 1×2×(3LD+0.5FB) | |
| RO II Reject Tank | 1 | 1×1×(3LD+0.5FB) | |
| Flash Mixer – 2 | 1 | 0.5×1×(1LD+0.5FB) | |
| HRSCC-2 | 1 | 2×(3LD+0.5FB) | |
| Clarified Water Tank – 2 | 1 | 1×1×(3LD+0.5FB) | |
| Dual Media Filter – 2 (DMF) | 1 | 0.6×1.5 | |
| UF 2 Permeate Tank | 1 | 1×1(3LD+0.5FB) | |
| Common RO Permeate Tank | 1 | 3×2.5×(3LD+0.5FB) | |
| Bag Filters | Sanding Machine | 1 | Provided with 15m stack |
| Laminator, Length Saw, Cross | 1 | Provided with 15m stack | |
| Saw, Painting Machines | |||
| DG Sets | 30 KVA | 1 | Acoustic enclosures with 4m stack |
| Boiler | Not mentioned in the file |
Industry Process and Essential Equipment
The industry is involved in the manufacturing of Ecophon Ceiling Tiles. While the detailed process is not explicitly described, the mention of equipment like Sanding Machines, Laminators, Length Saws, Cross Saws, Painting Machines, and Drying Ovens indicates a manufacturing process involving cutting, shaping, finishing, and drying operations. Essential equipment for this industry would include:
- Sanding Machines, Laminators, Saws, Painting Machines: These are crucial for the various stages of ceiling tile production, from shaping and lamination to surface finishing and painting.
- Drying Ovens: Essential for curing and drying the ceiling tiles, ensuring their structural integrity and performance.
- Bag Filters: These are vital air pollution control measures to capture particulate matter generated during sanding, lamination, and other processes, ensuring compliance with air quality standards.
- Activated Carbon Filter Fume Control System: Important for controlling fumes from drying ovens, suggesting the presence of volatile organic compounds or other gaseous emissions in the drying process.
- Acoustic Enclosures: Necessary for mitigating noise pollution from process machines, ovens, compressors, and DG sets, ensuring a healthy working environment and compliance with noise level standards.
- Sewage and Effluent Treatment Plants (STP & ETP): Crucial for managing and treating wastewater generated from the manufacturing process and domestic use, ensuring discharge standards are met and treated water can be reused.
- Electromagnetic Flow Meters (EMFMs) with automatic recording and display systems: These are essential for accurate measurement and monitoring of sewage and trade effluent discharge and treated water reception, facilitating real-time data for compliance.
- Continuous Sewage and Effluent Quality Monitoring Analyzer: For real-time monitoring of parameters like pH, BOD, COD, and TSS in the STP & ETP, critical for industries with high wastewater generation.
Special Additional Conditions:
- The unit shall obtain No Objection Certificate (NOC) from the Tamil Nadu Bio Diversity Board /National Bio Diversity Authority if the unit is using any Biological resources or knowledge associated thereto as per the provisions of Biological Diversity Act 2002.
- The industries shall take all efforts to use and popularize “Mission LiFE” logo and mascot which is available in TNPCB & MOEFCC website. They shall also request their employees to adopt “Mission LiFE” action points and document the same and furnish half yearly report to Board. 64646464
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Saint-Gobain Ecophon Ceiling Tiles Oragadam and Saint-Gobain Industries India Private Limited Kancheepuram reveals that Saint-Gobain is a multinational corporation with a significant presence in India, known for its diverse range of building materials and innovative solutions. The company often emphasizes sustainable practices and advanced manufacturing technologies in its operations. Recent news related to Saint-Gobain in India frequently highlights its investments in manufacturing facilities, focus on green building solutions, and initiatives for environmental sustainability.
